Below-the-Line Product Ideas in Manufacturing

“Below-the-line” projects refer to strategic new product opportunities that fall just below the threshold where internal engineering capacity ends. These are not low-value projects—in fact, they often offer significant long-term ROI, represent new markets, or satisfy unmet customer needs. However, because they originate outside the core engineering roadmap and exceed in-house bandwidth, they are deferred or dropped.

These projects often:

  • Originate in sales or customer conversations.
  • Are excluded by engineering capacity constraints, not business case weakness.
  • Carry high risk, low initial certainty, and delayed returns.
  • May open up entirely new product categories or market channels.

Outsourcing execution removes the artificial constraint imposed by internal capacity. Wolff Electronic Design (WED) exists to address this gap.

Definition:

Projects are ranked by expected ROI during planning. A figurative “line” is drawn to separate what engineering can handle from what it cannot. Projects above the line get approved and staffed. Projects below the line are deferred — not because of weak business justification, but due to bandwidth. These missed opportunities often hold meaningful ROI and strategic importance.

Roles and Information Flow

  1. Customer
    • Identifies unmet needs.
    • Communicates primarily with salesperson.
  2. Salesperson
    • First internal recipient of new market signals.
    • Brings early-stage opportunity to VP of Sales or Product Manager.
    • Often retains best understanding of customer context.
  3. Product Manager
    • Often sales-aligned, not engineering-aligned.
    • Bridges customer needs and technical feasibility.
    • Engages with engineering to scope solutions.
    • May not deeply understand technical constraints but understands functional asks.
  4. VP of Sales / Executive Leadership
    • Validates business viability.
    • Decides whether to invest in exploratory work.
    • May greenlight assignment of internal or external resources.
  5. Internal Engineering Team
    • Focused on existing product lines.
    • Optimized for incremental innovation (e.g., variants, extensions).
    • Typically not incentivized or structured for high-risk development.

WED Role in Below-the-Line Projects

Strategic Position:
Wolff Electronic Design (WED) is not a staffing agency or general consultant. It is a fractional, external new product engineering team designed to fill the execution gap for projects that fall below the internal line of resourcing.

Functionality:

  1. Pre-Project Consulting
    • Work with sales/product to define concept and feasibility.
    • Convert informal or ambiguous asks into clear engineering requirements.
  2. Architecture and Definition
    • Propose viable technical architectures.
    • Define tradeoffs, BOM, cost structures, and timeline implications.
  3. Customer-Facing Bridge
    • Interface with product managers to validate features with customers.
    • Suggest improvements or alternatives that outperform initial visions.
  4. Execution Delivery
    • Act as a turnkey engineering unit for new product delivery.
    • Integrate cross-industry lessons while customizing for client brand.
  5. Non-Disruptive to Core Operations
    • Operate outside internal engineering priority stack.
    • Avoid disrupting in-flight, high-revenue programs.

Characteristics of Below-the-Line Projects

Strategic Advantage to Sales VP

By engaging with Wolff Electronic Design:

  • Sales leaders can resurrect high-value opportunities that otherwise stall.
  • Pursue new market solutions without disrupting existing workflows.
  • Gain a technically competent partner who can define, validate, and build new systems.
  • Operate in stealth mode until proof points are ready.

Messaging Summary for Sales Teams

  • “Below the line” does not mean low priority—it means resource-constrained.
  • These projects often have strong ROI and customer pull.
  • WED is your mechanism to execute them without cannibalizing internal resources.
  • Treat us as your drop-in new product development arm.

Work with Us

Let’s make your next project smoother, smarter, and on your terms, with our Engineering-as-a-Service on-demand contracting.

How EaaS Works:

  • Access senior-level engineering support when and where you need it—from early scoping to mid-project troubleshooting or late-stage refinement.
  • Our experienced team helps you define clear requirements, develop architecture, assess risk, and solve technical challenges—all without hiring full-time staff.
  • Your hours are flexible: use them for consulting, system design, documentation, or to get back on track when priorities shift.
  • You walk away with a clear, actionable path forward—whether you’re planning next steps or gearing up for production.

Work directly with our team today – click here to learn more about EaaS.

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